Understanding and Managing Resistance to Change in Industrial Transformation

Understanding and Managing Resistance to Change in Industrial Transformation
As we lead our organizations through the Industrial Transformation (IX) process, it is easy to get caught up in the excitement of the promises of Industry 4.0.  Production boosts, quality improvements, and reduction of equipment downtime are enticing changes in the right direction, and in our current economic landscape these improvements are needed more than ...

Leading Process Improvement – Who Owns the Results? 1

Leading Process Improvement - Who Owns the Results?
This one is easy, right?  Every DMAIC project “ends” with a handoff back to the process owner, doesn’t it?  Every Rapid Improvement Event involves the owner at an integral level, right? Is it always this easy?  Disclaimer – The scenario below can really happen. What happens when there is a disconnect?  Maybe there is some ...

Leading Process Improvement – It’s the Culture, though, isn’t it?

Leading Process Improvement - It’s the Culture, though, isn’t it?
CPI isn’t just a bag of tools (“sprinkle a little Lean on it, add a dash of Six Sigma…”).  An organization can’t just hire a consultant to “do Lean” to some departments and expect any meaningful change to take hold.  Getting meaningful results requires a much more “big picture” mindset, with real commitment from senior ...

Leading Process Improvement – Maintaining New Processes

Leading Process Improvement - Maintaining New Processes
Maintaining Process Improvements is a challenge.  There is a natural tendency to revert to old habits, especially when things get tough.  Just ask anyone who’s quit smoking!  Change is hard, but staying changed can be even harder. Here are some ways to maintain the change once the CPI Project is over: Don’t forget the validation ...

Leading Process Improvement – Your Process Improvement Workforce

Leading Process Improvement - Your Process Improvement Workforce
So who works for you?  Do you have a team of hard-working, eager, experienced, and energetic CPI Practitioners out there making amazing things happen at record pace?  Do they report directly to you, with no distractions to slow project completion?  You know… those people who make your job so easy that your Process Improvement Program ...

Leading Process Improvement – Project Initiation

Leading Process Improvement - Project Initiation
One key challenge in Process Improvement Leadership can be the initiation of projects.  As a CPI Leader you may or may not be privy to the challenges occurring in other departments (or, on a larger scale, other facilities).  In a large (multi-site) organization it makes sense to coordinate efforts in order to reach maximum benefit ...

Leading Process Improvement

Leading Process Improvement
Some functions in an organization have well-defined boundaries.  Production, Quality, Sales, Maintenance, Logistics, Human Resources…  For the beginner in those fields it is pretty easy to see where your responsibilities begin and end.  But what about process improvement leaders?  How do you define your boundaries, and how do you maintain those boundaries with your peers ...

Strike While the Iron is Hot! 4

Strike While the Iron is Hot!
Many of us have heard these mantras (or some version of them): “People like change, but nobody wants to change” or “People want to do change, but don’t want change done to them” I live in a home with 5 adults, three children, two dogs, six chicken and a cat.  Needless to say, there are ...

Challenges With Data 1

Challenges With Data
A recent article in Harvard Business Review calls to attention some of the challenges inherent in analyzing Human Resources data.  The writer, Peter Cappelli, points out that analysis of HR data is hampered by a variety of factors including legal issues encountered when crossing international borders, lack of abundant data, and a sense that not ...

Improve Your 6M Analysis 1

Improve Your 6M Analysis
Can a tool forced to fit a catchy acronym actually work? I’ve lately found myself conducting a lot of 6M analyses…  You know, the Ishikawa/Cause & Effect Diagram/Fishbone Analysis.  It is a great tool to look a little deeper into the causes of problems.  It can be used to do root cause analysis, or it ...