The 5S Fly-by 1

The 5S Fly-by
Continuous Improvement is challenging.  It seems some days as if there just isn’t enough time, and although there is a never-ending list of improvement opportunities some days you just can’t seem to get anything done.  But there is something you can do about it.  I call it the “5S Fly-by”. A 5S Fly-by can be ...

Can Training Be Replaced With Poka Yoke??

Can Training Be Replaced With Poka Yoke??
I recently had an “oopsie” moment that made me reassess my thoughts on mistake-proofing. I wanted to score a “quick win” and ran a Pareto Analysis of the top causes of downtime on one of my facility’s processes.  The top two areas for concern (the “long poles in the tent” so to speak) were expected.  ...

What Disney Can Teach Us About Lean Methodology 2

What Disney Can Teach Us About Lean Methodology
Do you remember the Dodo in Disney’s Alice in Wonderland (1951)?  You know…  The bird who’s standing on a pillar of dry land, exhorting everyone around him to engage in a “caucus race” in order to stay dry?  If you’ve seen it, then the image below should refresh your memory.  And if you haven’t seen ...